Eps Styrofoam Tray Seed Machine
Main Advantage
1.Equipment body use the high strength steel welded together, after the tempering process, sandblasting processing, to ensure the machine have strong structure, not get rust and increase the machine’s working life
2.Equipment adopts Mitsubishi PLC ( programmable controller )and Schneider touch screen control. The whole production process is working automatically.
3.Machine with high-pressure feed system, feeding mould fast, machine can install 36 pcs filling guns
4.Machine with vacuum system, it can make the cycle time shorter, cooling much faster, and reduce the moisture content of products, so that products moisture content of 8% or even less
5.Machine use double cylinder for the ejector frame, action smoothly and work coordination, to ensure not damage the products when ejecting
6.Machine pipe system use balancing valve and pressure sensor control, PID control so that heat penetrates quickly, lower energy consumption
7.Hydraulic system with large flow hydraulic pressure drive, move fast, lock mould even, low noise and energy saving, etc
Machine Introduction
To accommodate with different sized product, the machine has a variety of templates, the smallest size is about 600×800 mm. The maximum size can reach 1200 × 1400 mm.This machine is equipped with two-step hydraulic system, compressed feeding system, and central energy system, relief damper, holding-pressure water tank, condensation system, computer-controlled system, digital process control system and steam room.
The vacuum system is equipped with the Liquid Ring Vacuum pump and condenser which provides more efficient vacuity. Without any extra drying step, we can speed up the injection under this vacuum system. The mold ejection is easy to be completed and also save the more energy.
The adjustment of energy pressure is very important. Under higher steam pressure, the production time will be prolonged and consume more energy. However, the final product might be deformed and the surface appearance of the product might be affected when the pressure is too low. The relief damper functions when releasing mold and heating up the mold. The compressed air is used for filling and this damper will reduce the consumption of energy and provide high quality product.
This machine has one full set of central energy system which is produced by our company All steam and air which are needed during the injection process are controlled by the central energy system valve. This system will provide even air intake and can be adjusted easier. This low-pressure steam system is designed with enlarged pipes and valves which can provide best working condition.
Technical Data
Item | PSZ100T | PSZ140T | PSZ175T | |
Mould Dimension | 1000*800 | 1400*1200 | 1750*1450 | |
Max Product Dimension | 850*650*330 | 1220*1050*330 | 1550*1250*330 | |
Stroke | 210-1360mm | 270-1420mm | 270-1420mm | |
Steam | Entry | DN65 | DN80 | DN80 |
Consumption | (12-15T)Steam of 1T material | |||
Cooling Water | Entry | DN65 | DN65 | DN65 |
Consumption | 45-130kg/cycle | 50-140kg/cycle | 55-190kg/cycle | |
Compressed Air | Entry | DN40 | DN40 | DN50 |
Consumption | 1.3m3/cycle | 1.4m3/cycle | 1.5m3/cycle | |
Vacuum Pump Capacity | 165m3/h | 250m3/h | 280m3/h | |
Power | kw | 11kw | 14.5kw | 16.5kw |
Overall Dimension | L*W*H (mm) | 4500*1640*2700 | 4600*2140*3100 | 5000*2450*3500 |
Weight | kg | 4100 | 4900 | 6000 |
Cycle Time | s | 60-90s | 60-150s | 100-180s |
Note:We can make Eps Styrofoam Tray Seed Machine according to customer requirement. |