Best quality Automatic Shape Molding Machine With Vacuum
Main Features
1.Equipment body use the high strength steel welded together, after the tempering process, sandblasting processing, to ensure the machine have strong structure, not get rust and increase the machine’s working life
2.Equipment adopts Mitsubishi PLC ( programmable controller )and Schneider touch screen control. The whole production process is working automatically.
3.Machine with high-pressure feed system, feeding mould fast, machine can install 36 pcs filling guns
4.Machine with vacuum system, it can make the cycle time shorter, cooling much faster, and reduce the moisture content of products, so that products moisture content of 8% or even less
5.Machine use double cylinder for the ejector frame, action smoothly and work coordination, to ensure not damage the products when ejecting
6.Machine pipe system use balancing valve and pressure sensor control, PID control so that heat penetrates quickly, lower energy consumption
7.Hydraulic system with large flow hydraulic pressure drive, move fast, lock mould even, low noise and energy saving, etc
Technical Data
| Item | PSZ100JN | PSZ140JN | PSZ160JN | PSZ175JN | |
| Mould Dimension | 1000*800 | 1400*1200 | 1600*1350 | 1750*1450 | |
| Max Product Dimension | 850*600*330 | 1220*1000*330 | 1420*1100*330 | 1550*1200*330 | |
| Stroke | 190-1400mm | 190-1400mm | 210-1410mm | 210-1410mm | |
| Steam | Entry | DN65 | DN65 | DN65 | DN100 |
| Consumption | (8-10T)Steam of 1T material | ||||
| Cooling Water | Entry | DN65 | DN65 | DN65 | DN65 |
| Consumption | 40-120kg/cycle | 50-150kg/cycle | 55-180kg/cycle | 60-190kg/cycle | |
| Compressed Air | Entry | DN40 | DN40 | DN50 | DN50 |
| Consumption | 1.2m3/cycle | 1.2m3/cycle | 1.4m3/cycle | 1.5m3/cycle | |
| Vacuum Pump Capacity | 165m3/h | 230m3/h | 280m3/h | 280m3/h | |
| Power | kw | 11kw | 12.5kw | 16.5kw | 16.5kw |
| Overall Dimension | L*W*H (mm) | 4500*1640*2700 | 4600*2140*3100 | 5000*2300*3400 | 5000*2450*3500 |
| Weight | kg | 4500 | 5700 | 7000 | 7500 |
| Cycle Time | s | 60-90s | 60-120s | 70-130s | 70-130s |
THE MAIN FUNCTIONS OF THIS MACHINE
To accommodate with different sized product, this injection machine has wide ranges of mould plate, the min, dimension is around 800 × 1000 mm and the max. Dimension is up to 1600 × 1800 mm. This machine is equipped with two-step hydraulic system, compressed feeding system, and central energy system, relief damper, holding-pressure water tank, condensation system, computer-controlled system, digital process control system and steam room.
THE MACHINERY STRUCTURE
This system does not require any lubricant. The hydraulic cylinder is installed in the two sides of the doom with even mould clamping force. The stainless dome can hold the heat. The mold opening and mould closing are managed by the computerized system which can ensure the best feeding accuracy. The mould ejection motion is controlled by the ejection system to provide the best quality of precision product during the ejection process.
THE LAYOUT OF THIS MACHINE
This machine is designed as a three-dimension open space. This open-space design will fasten the mold changing process and operators can change the mold from the front, back and two sides of this machine. Also, this machine can be placed directly on the ground without setting any platform. To secure the safety of the operators, this machine is equipped with safety door and security system.
VACUUM SYSTEM
The vacuum system is equipped with the Liquid Ring Vacuum pump and condenser which provides more efficient vacuity. Without any extra drying step, we can speed up the injection under this vacuum system. The mold ejection is easy to be completed and also save the more energy.
Application Field
EPS products widely used vegetable and fish box, electric parts package, wall and roof indulation, house decoration and etc.
